Retention & Suspension Packaging: 4 Benefits of Protective Packaging

Posted by Bob Janik on Jun 13, 2023 11:27:00 AM


If you’re unfamiliar with retention and suspension packaging and the increasingly important role it plays in e-commerce packaging, allow us to explain.

Let’s say you ordered an expensive electronic product online, like a laptop. You’re excited for it to arrive at your home, and you may have even thought about the perceived risk that you took by ordering it online rather than making a purchase at the store.

The risk we’re talking about? Shipping.

Especially with the recent spike in online shopping, consumers need to be able to trust companies to ship products safe and sound. That's why it's important to use protective packaging to help eliminate the risk of damaged products.

Retention and Suspension Packaging Eliminates Risk

Typically, product packaging isn’t a major concern for soft goods that are purchased online. But for expensive, fragile things like electronics or housewares, it’s a different story.

After all, packages get tossed around, might go through repeated drops, or even be stacked on top of one another as they go from Point A to Point B. Mitigating the risk of damage in the shipping process requires significant attention to be paid to packaging since the physical shipping process is out of most companies' control.

The last thing you want to do is have to worry about returning a damaged product upon delivery. And that’s where retention and suspension packaging come into play to offer consistent protection for fragile products.

How Does Suspension Packaging Work?

Retention and suspension packaging use special corrugated inserts and plastic flexible film.

The inserts fit into the shipping box and work to suspend the product so that it is more centrally located within the open airspace of the shipping box and away from the major points of impact.

Additionally, the product is secured into place with plastic flexible film, which prevents it from slipping around or moving within the box itself.

Each of these packaging solutions on their own would be helpful in maintaining the sanctity of products out for shipment, but when combined, they increase the level of protection significantly.

4 Benefits of Suspension Packaging

Though there are many benefits to suspension packaging, possibly the most attractive aspect is that it presents a more cost-effective alternative to conventional means of secure shipping, which often involves the use of foam, die-cut molds, or other materials.

Here’s a look at some of the key benefits of this type of packaging:

  1. Customization
  2. Sustainability
  3. The look
  4. Simplicity


1. Customization

Because products are secured in place with flexible plastic film, most retention and suspension packaging is a one-size-fits-all type of solution thanks to the conforming properties of the film itself. The highly resilient low-slip film can suit almost any product you're shipping.


2. Sustainability

The flexible film used to hold products can be easily reused, as it maintains its effectiveness. Additionally, corrugated suspension components are often made out of recycled materials.

Noting these aspects, retention and suspension packaging is considered a more sustainable packaging option.


3. The Look

On most packages you’ve opened over the years, you likely had to dig through the box and break apart foam to get to the product you bought.

This creates a bit of a mess that you’re left to clean. When you open a box with corrugated retention inserts, you’re able to see the product right then and there as soon as the box is opened.

There’s no digging around or messy cleanup. The inserts can be recycled too.


4. Simplicity

Inserts for retention and suspension packaging are easy to assemble and install. As more effective packaging options are developed and put in place, the days of boxes filled to the brim with "packing peanuts" are getting further behind us.

Ultimately, customers want to open a box and access their new product without a giant mess, and workers in shipping facilities everywhere are smiling because they don't have to mess around with Styrofoam all day.

Making the Switch to Suspension

If you want to ensure happy customers, you need to make keeping your products safe in the shipping process a top priority for your business.

Protect from repeated drops and impact consistently to ensure a positive customer experience. 

Looking for more information on protective packaging and the benefits associated?  Contact us today or download our free Protective Packaging consideration guide below: 

Download the Protective Packaging Guide

(Editor's Note: This blog post was originally published in October 2018 and was updated in June 2023 to reflect more recent insights and data.)

Topics: Types of Packaging, Product Packaging, Custom Supplies, Product Safety, Protective Packaging, Shipping, Industrial Packaging